Magnesium die casting factMagnesium die casting is an amazing process that helps create things that we use every day. We at Moldie specialize in this area and build quality magnesium die casting product for companies globally. This article will cover what magnesium die casting exactly is, why it is a process to consider, where it is used, and what we are doing to meet the demands of modern industries. Without further ado, here we go diving into this fascinating subject!
Magnesium die casting process is a focuses method of producing parts from molten magnesium through the use of a poured mold. A mold is a hollowed out block that is filled with a specific material. As the molten magnesium cools, it solidifies in that shape when we pour it into the mold. When that mold cools, the magnesium solidifies, retaining the shape of the mold. It is a very popular method as it can produce very complicated shapes that fit together perfectly. The moldie magnesium die casting is also a cost-effective because it is capable of producing large quantities of parts at one time making it beneficial for manufacturers who may require large quantities within short periods of time.
That is why we use only the best machines and technology for magnesium die casting at Moldie. First, we heat magnesium in a unique furnace to a extremely hot temperature of 750 ℉. This matters, because we need to melt the magnesium before being able to use it. Once it is hot, and thin enough, we pour the liquid magnesium into a machine. Then, the melted magnesium is quickly pumped into the mold at high pressure by this machine which aids in replicating every detail of the mold perfectly.
Weight: Magnesium is lighter than metals such as aluminum and steel. In fact, its weight is about a third lighter than aluminum and 75% lighter than steel. This makes magnesium an ideal choice for light-weight products, a crucial factor in every transportation system where the minimum possible weight maximizes fuel efficiency.
Automotive: The magnesium die-castings are widely used in the automotive industry. The moldie magnesium casting process contributes to the development of lightweight car components that can improve fuel economy and lower the amount of carbon emissions cars generate. This is crucial for environmental protection and for more eco-friendly vehicles.
Medical : In the medical field, magnesium die casting is used to manufacture parts that are both strong and lightweight, making it the preferred choice for components used in medical devices. Magnesium’s lightweight and strength make it ideal for items like wheelchairs, prosthetics and other medical devices that need to be simple for patients to use.
At Moldie we know that staying on top of our clients' and their sectors evolving needs is crucial. It is a challenge that we strive to ensure that we can respond to these needs. It is for this reason we are always investing in new technology and equipment. This is how we stay on top of moldie magnesium alloy die casting, allowing us to offer the best of services.
Our molds are known for their exceptional quality and precision. Testing equipment is an indispensable means of guaranteeing the mold manufacturing process. A high-quality quality management team with precise testing equipment is the guarantee for creating high-quality molds. The quality inspection department is equipped with two high-precision three-coordinate and 3D scanners. Moldie promises to issue a full-size report within three days after the product trial, and a 3D scan report within two days. Moldie has been a supplier with ISO certificate.
The engineers at Moldie have extensive design experience and comprehensive development knowledge. Moldie will scan any provided samples and generate a product blueprint. Once the customer reviews and approves the blueprint, we can begin mold assembly and drawing design based on the customer’s existing project.Moldie Engineering Center consists of more than 30 engineering and technical personnel. They can deal with engineering, design simulation, machining, inspection to support and guarantee the quality and function the tooling we constructed.
Moldie has provided injection & plastic parts solutions since 2008. 3000+ square meter facility enhances us to serve clients worldwide. From the automotive sector, where we serve prestigious brands like Mercedes-Benz, Volkswagen, Audi, Maserati, Chrysler, and GM, to leaders in other fields such as Schneider, Phillip, and IEK. With a reputation for excellence in OEM/ODM services, Moldie is not just a manufacturer; we are innovation partners, providing comprehensive services including part design, prototype creation, mold design, and large-scale mold production.
Our comprehensive logistics solutions provide end-to-end services, from order processing to final delivery. We leverage advanced tracking systems and a global network of carriers to ensure timely and secure delivery. Since its establishment, Moldie. has provided professional solutions for more than 50 clients and 20 countries around the world. Moldie has cooperated with DHL, Fedex and UPS for fast sample delivery. Moldie can ship goods by sea, air and train in good packing way suits for global transportation.