It is a tough job and requires great efforts to manufacture a high-quality metal product. Making things that don’t just look good but work well too, takes special skills, careful attention, and time. Moldie specializes in a technique known as zamak casting. It's a more cost-effective method of producing a metal product than some alternatives
Zamak die casting process begins with melting a unique blend of zinc metal. Have we melted this metal to be in liquid state instead of solid state. Once melted it is poured into a mold to shape it. We use strong metals such as steel or iron to create the mold which makes it able to create very intricate and beautiful designs. We can remove the mold when the metal has cooled and solidified to reveal the completed metal piece. It injection molding tooling exciting to see the progress this metal has gone through!
Aren't items made from zamak casting the best? Because of this it is the best method in making many objects, from keychains, belt buckles up to jewelry. There injection part is literally zero room for error in producing these products, and no matter how small one is, it can mess up the overall aesthetic of something. In zamak casting, we always get a nice and smooth finish and crystal clear details that make the casted items pop.
Zamak casting is not only beautiful, but is also a more economical way to cast metal than other methods. Because it custom plastic injection moulding melts at a lower temperature than many other metals, it requires less energy to produce. Which in turn, means lower overall production costs. Zamak isn’t a heavy metal, so it is way cheaper than iron or steel. Zamak is an excellent option for companies that desire high-quality metal products but don't want to spend a great deal of money.
However, zamak casting is not only about cost savings. And it contributes to the creation of strong and long-lasting products. One of the best features of zamak is the fact that it does not rust/corrode; thus, items made from it can last forever even in bad weather. Zamak is injection tooling a popular choice in products where weight is a significant consideration because it is lightweight yet durable. This ensures that it can be utilized in various different ways.
At Moldie, we understand that our customers seek out unique and special metal pieces that reflect their own personality and design aesthetic. That molded parts is exactly why we provide variety in customizing our zamak casting services. We can work with you to ensure your product is exactly what you want, whether you need a specific shape, design or finish. We love to help bring our customers brainstormed ideas to life!
Moldie has provided injection & plastic parts solutions since 2008. 3000+ square meter facility enhances us to serve clients worldwide. From the automotive sector, where we serve prestigious brands like Mercedes-Benz, Volkswagen, Audi, Maserati, Chrysler, and GM, to leaders in other fields such as Schneider, Phillip, and IEK. With a reputation for excellence in OEM/ODM services, Moldie is not just a manufacturer; we are innovation partners, providing comprehensive services including part design, prototype creation, mold design, and large-scale mold production.
Our molds are known for their exceptional quality and precision. Testing equipment is an indispensable means of guaranteeing the mold manufacturing process. A high-quality quality management team with precise testing equipment is the guarantee for creating high-quality molds. The quality inspection department is equipped with two high-precision three-coordinate and 3D scanners. Moldie promises to issue a full-size report within three days after the product trial, and a 3D scan report within two days. Moldie has been a supplier with ISO certificate.
Our comprehensive logistics solutions provide end-to-end services, from order processing to final delivery. We leverage advanced tracking systems and a global network of carriers to ensure timely and secure delivery. Since its establishment, Moldie. has provided professional solutions for more than 50 clients and 20 countries around the world. Moldie has cooperated with DHL, Fedex and UPS for fast sample delivery. Moldie can ship goods by sea, air and train in good packing way suits for global transportation.
The engineers at Moldie have extensive design experience and comprehensive development knowledge. Moldie will scan any provided samples and generate a product blueprint. Once the customer reviews and approves the blueprint, we can begin mold assembly and drawing design based on the customer’s existing project.Moldie Engineering Center consists of more than 30 engineering and technical personnel. They can deal with engineering, design simulation, machining, inspection to support and guarantee the quality and function the tooling we constructed.
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