For this process, we begin with specific metals that melt easily - They can be something like Aluminum. We heat the metal till it gets a hot, flowing form. It is ready for pouring when the metal is liquid. We then pour this liquid metal into a mold. The mold consists of two halves that fit together perfectly like pieces of a puzzle.
The next step is to ensure that the two components of the mold remain tightly together. And to accomplish this we have powerful machines that thrust the two halves of the mold together with a great deal of pressure. This is where the “high pressure” part of the process comes into play. The pressure is super-crucial, as it forces the liquid metal into every mold. The metal becomes precisely the shape we want it to be this way. We then leave the mold closed, and under the pressure, we wait for the metal to cool down and solidify.
High pressure die casting such as Moldie aluminium pressure die casting has a lot of advantages. The most important benefit is that we create things very fast and accurate. This allows us to form quite detailed parts with little additional effort, since the metal fills all the tiny gaps in the mold. This is excellent if we have large orders since we can spend a small amount of time producing many identical installation products.
But with this technology, we also have some challenges that we must face. One, we have to take great care in picking the appropriate metal. Other metals are more difficult to melt, and some of them have other properties that make them more challenging to work with. We must carefully choose the right metal when working on our projects. In addition, we need to make sure the mold is perfect every time. Our final product may not be properly shaped or strong if the mold is defective and that can be discouraging.
It is something that we value a lot, working with our customers as close as possible during the design phase. We have to know what they planned and require in the end product. We employ sophisticated software and simulation tools to assist with this. These tools allow us to design a part compatible with high pressure die casting and die casting alloys aluminum and that meets our customers requirements.
Moldie is constantly innovating and searching for new ways to enhance our technology to provide superior products including aluminum die casting molds. One of the interesting areas that we are investigating is the use of more sustainable materials, such as recycled Aluminum. This does not only minimise our environment footprint but also becomes a greener approach in our processes. We want to care for the planet without compromising on delivering high-quality products.
A second very exciting area of innovation is the use of 3D printing for the molds we use in our high pressure die casting like Moldie aluminium gravity die casting. This new technique could extend the use of 3D printing for custom molds significantly while saving both time and money.
Moldie has provided injection & plastic parts solutions since 2008. 3000+ square meter facility enhances us to serve clients worldwide. From the automotive sector, where we serve prestigious brands like Mercedes-Benz, Volkswagen, Audi, Maserati, Chrysler, and GM, to leaders in other fields such as Schneider, Phillip, and IEK. With a reputation for excellence in OEM/ODM services, Moldie is not just a manufacturer; we are innovation partners, providing comprehensive services including part design, prototype creation, mold design, and large-scale mold production.
The engineers at Moldie have extensive design experience and comprehensive development knowledge. Moldie will scan any provided samples and generate a product blueprint. Once the customer reviews and approves the blueprint, we can begin mold assembly and drawing design based on the customer’s existing project.Moldie Engineering Center consists of more than 30 engineering and technical personnel. They can deal with engineering, design simulation, machining, inspection to support and guarantee the quality and function the tooling we constructed.
Our molds are known for their exceptional quality and precision. Testing equipment is an indispensable means of guaranteeing the mold manufacturing process. A high-quality quality management team with precise testing equipment is the guarantee for creating high-quality molds. The quality inspection department is equipped with two high-precision three-coordinate and 3D scanners. Moldie promises to issue a full-size report within three days after the product trial, and a 3D scan report within two days. Moldie has been a supplier with ISO certificate.
Our comprehensive logistics solutions provide end-to-end services, from order processing to final delivery. We leverage advanced tracking systems and a global network of carriers to ensure timely and secure delivery. Since its establishment, Moldie. has provided professional solutions for more than 50 clients and 20 countries around the world. Moldie has cooperated with DHL, Fedex and UPS for fast sample delivery. Moldie can ship goods by sea, air and train in good packing way suits for global transportation.
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